КОМПОЗИТНЫЕ (FRP) РЕШЕТКИ

CPF - International

Проектируем Производим Поставляем

 

Республика Беларусь              Российская Федерация
+375293083947 +79163680508

 

info@cpf-i.com

 

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ABOUT

CPF-International is a modern production company with fully European technology line, which main product is FRP (Fiberglass Resistant Plastic) grating.

The plant is situated in the industrial area of Stolbcy city, Minsk region, Republic of Belarus. Our company has the special unique technology which is accepted and putted on by European companies. Specialist of CPF-International have innovated this technology with modern materials and tool. CPF-International has it is own Technical Requirement for producing the FRP gratings which is accepted by Government of Republic of Belorussia. All the technical staff and molders constantly studying for the new ways of molding and using of modern materials. CPF-International has taken the best experience of European companies and start a really modern and effective factory to satisfy all complex requirements of customers – short delivery time, the best quality, wide product line and individual way to each customer.

CPF-INTERNATIONAL TECHNOLOGY

CPF-International technology processes of FRP gratings production were worked out and tested together with specialist of BUFA Composite System GmbH Co.KG (Germany).

BUFA Holding, Oldenburg CPF-International using in FRP gratings production special high-level polyester resins, which produced by BUFA Composite Systems GmbH & Co. KG.

This cooperation helps us to produce high quality level FRP gratings, which could resist to aggressive environment and UV and totally not fire.

Our gratings satisfy all the international and up to dates methods.

WHY FRP GRATINGS?

Each day more and more companies choose FRP gratings instead steel ones. Why? The advantages of FRP gratings are very clear. Check all of them below:

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CORROSION RESISTANT

CPF-International fiberglass reinforced plastic (FRP) products are known for their ability to provide corrosion resistance in the harshest environments and chemical exposures. Unlike metal and wood, FRP products will not rust or corrode and will continue to maintain structural integrity over time. CPF-International offers the widest selection of resin formulations for products, each specifically developed to solve specific environmental and performance requirements.
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LOW MAINTENANCE

The durability and corrosion resistance of CPF-International FRP molded and pultruded gratings and other products reduce or eliminate the need for heavy maintenance like sandblasting, scraping and painting. In fact, most CPF-International products are easily cleaned with a high-pressure washer.
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SLIP RESISTANT

CPF-International molded gratings and stairway products provide superior, slip resistant footing in wet and oily environments. Steel becomes slippery when oily or wet, but FRP gratings have a higher friction factor and remain safe even when wet. FRP gratings slip resistant products increase safety for workers which will lead to fewer workplace accidents and a reduction of injury-associated costs.
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LONG SERVICE LIFE

CPF-International products provide outstanding durability and corrosion resistance in demanding applications, providing improved product life over traditional materials. The longevity of CPF-International products provides cost savings over the product’s life cycle. Installed costs are less because of the ease of installation. Maintenance expenses reduce because there is less downtime in areas requiring maintenance, and the costs of removing, disposing, and replacing the corroded steel grating is eliminated.
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LOW INSTALLATION COST

Steel installation can be time consuming and equipment intensive. CPF-International products can be easily and quickly cut with ordinary hand tools. Welding or hot work is not necessary with FRP. CPF-International fiberglass gratings are lightweight and can be installed easily with bolts and clips. Installation of FRP material can be done without using heavy equipment and machinery, requiring less manpower.
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HIGH STRENGTH

FRP gratings has a high strength-to-weight ratio when compared to traditional materials like metal, concrete and wood. FRP gratings can be designed to be strong enough to carry vehicular loads while still being less than one-half the weight of steel grating.
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IMPACT RESISTANT

FRP gratings can withstand major impacts with negligible damage. CPF-International offers extremely durable gratings to satisfy even the most stringent impact requirements. Check out this drop test video to see just how durable CPF-International molded gratings are!

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LIGHTWEIGHT

The lightweight properties of FRP gratings result in products that weigh considerably less than steel. The density of steel is four times higher than that of FRP gratings, and steel gratings are two to two- and-a-half times heavier than FRP gratings. FRP’s lighter weight allows easy removal for access below floor level. The reduction in weight that CPF-International products provide can save on material transit costs and installation costs.

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ELECTRICALLY & THERMALLY NON-CONDUCTIVE

CPF-International FRP gratings is electrically non-conductive leading to increased safety compared to conductive materials (i.e., metal). FRP gratings also has low thermal conductivity (heat transfer occurs at a lower rate), resulting in a more comfortable product surface when physical contact occurs.
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FIRE RETARDANT

Most CPF-International products are engineered to have a flame spread of 25 or less as tested in accordance with ASTM E-84. They also meet the self-extinguishing requirements of ASTM D-635.
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ERGONOMIC

The properties of CPF-International FRP materials create flexible products that can sometimes “cushion” worker movement, easing strain on workers’ muscles and creating a more comfortable working surface. The ergonomic features of CPF-International products, can help to reduce worker fatigue and increase productivity.
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ELECTROMAGNET WAVES

CPF-International FRP grating is free for electromagnetic waves (no resistance and distortion). Metal and concrete constrictions will stop all the electromagnetic waves. FRP gratings could be using with radar stations and defense to it. During electromagnetic waves conductive test using of FRP gratings get the best results.
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UV RESISTANT

CPF-International fiberglass gratings and profiles are formulated for maximum UV resistance. A special coating is also available for increased UV resistance
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COLOR

CPF-International FRP gratings could be produced any color according to RAL catalogue. If the company wants to use special corporates color for grating – FRP gratings is only way to do it.

MARKETS OF FRP GRATINGS

Each day more and more companies choose FRP gratings to steel ones.
The reasons we have checked in previous paragraph.
Step by step using of FRP gratings increasing.
The main markets for FRP gratings we will see below:

OIL AND GAS INDUSTRY

• Oil sea platforms
• Specials isles, ways, bridges over the tubes
• Specials ways and isles on the reduction stations
• Oil and gas factories

CHEMICAL INDUSTRY

• Special isles, ways and bridges in areas of aggressive environment.
• Steps and ways in the factories
• Stock areas
• The ways, isles and bridges near Mixing zones of chemical reagents.

AGRICULTURE

• Corn storage
• Vegetable storage
• Maintenance zone for tractors and other special farmer machines
• Parking area in the fields for special farmers machines
• Special wheel washing area

LIVESTOCK FARM

• The flours in the butcher
• The butchering zones
• The animal’s disinfection zones
• The storage of the farm products

MILK FARMS

• The flour at the milk farm
• The flour at the milking zones
• The flour at the packing zones
• The storage of different products

MACHINERY

• Technical maintenance zone
• Car and details washing zones
• Car assembling zones
• Garages
• Using in the construction of some machines

AVIATION AND AIRPORTS

• Airplanes hangars
• Helicopter landing zones
• The fences of radars and locators
• The engines testing zones
• Terminals

SHIPBUILDING AND SEAPORT

• Ship decks
• Isles and bridges in engine area
• Special technological ways and isles at the shipyard
• Special piers in the ports and sea and river

TRANSPORT INFRASTRUCTURE

• railways passengers platforms
• passengers bridges over the roads
• sea piers for ships and boats
• technical ways

CITY INFRASTRUCTURE

• fountains
• car washing zones
• car parking zones
• light walking bridges
• special design around of the trees
• waste water canals

ARCHITECTURES DESIGN

• design of the walls
• fences
• parking zones

WATER CLEANING COMPANIES

• isles between water tanks
• isles and bridges for technical staff
• special car roads and parking
• storage for the special chemicals

TYPES OF GRATINGS

The FRP gratings produced by CPF-International is fully applied TR-BY 690672074.001-2018. This Technical requirement was designed with Europian consulting company and was approved by BUFA Composite Systems GmbH & Co. KG.

ECO FR
Resin type: Orthophthalic polyester resin mix with fire retardant
Colour: Gray RAL 7040 (standard)/ any RAL color
Surface: concave (standard), gritted, HLU, conductive
Operation temperature: -60 …. + 110 Celsius degrees
ISO-FR
Resin type: Isophthalic polyester resin mix with fire retardant
Colour: Green RAL 6010 (standard)/ any RAL color
Surface: concave (standard), gritted, HLU, conductive
Operation temperature: -60 …. + 110 Celsius degrees
FD-FR
Resin type: Isophthalic polyester resin mix with fire retardant and fully approved for food production
Colour: Light Gray RAL 7035 (standard)/ any RAL color
Surface: concave (standard), gritted, HLU, conductive
Operation temperature: -60 …. + 110 Celsius degrees
VE-FR
Resin type: Venil ester resin mix with fire retardant
Colour: Red RAL 2002 (standard)/ any RAL color
Surface: concave (standard), gritted, HLU, conductive
Operation temperature: -60 …. + 110 Celsius degrees

TYPES OF SURFACE

The surface of the grating should be chosen according to the future operating. In standard version the grating is Concave.

CONACAVE FRP GRATINGS
The concave edges received at by this process ensure good anti slip properties. The Concave surface can be applied to any GRP grating mesh or panel size, for any resin system. Concave Grating is more suited to low foot traffic areas and is particularly suitable for hygiene applications where a high standard of slip resistance is needed and ease of cleaning is a consideration. It is very easy to clean such surface
SMOOTH FRP GRATING SURFACE
The smooth FRP grating surface have the same characteristics as other gratings. The main difference is a smooth surface from the both sides. It is wide using in architecture, fencing, in design of buildings and so on.
GRITTED FRP GRATING SURFACE
The GRIT surface is applied to the concave surface together with a resin. The concave surface covered by Dioxide of Silica (Si02) with a core size 0.6 – 1.2 mm. Gritted Grating is more suited to low foot traffic areas with the highest standard of slip resistance
MICROMESH FRP GRATING SURFACE (MINI-MESH)
FRP gratings with MICROMESH have an open square 13 x 13 mm. This size is help to avoid falling down some small elements with its size 15 mm and bigger throw the grating. This option allowed to use such type of FRP grating in the places where you need to pull some carts, driving on bicycle and so on.
FRP GRATING WITH COVERED HLU SURFACE
The HLU Surface (covered top) is typically 3mm or 6mm thick (other thick is available on request) and is bonded to the grating panel after manufacture. This creates a strong but lightweight covered panel. All panels are available with gritted finish. Ideally suited to service trenches, access pits, gully covers, walkways and cable troughs etc. All types and sizes of grating are available with covered tops.

SIZE AND WEIGHT OF THE PANEL

CPF-International produced the gratings according below specifiactions.

Thickness, mm Mesh size, mm Panel size, mm Square, sq.m. Weight, kg/sq.m. Panel weight, kg Open square (%)
13 50,7х50,7 4020х1525 6,13 6,5 39,84 78
26 38х38 4038х1000 4,04 12,5 50,5 70
30 19х19 4047х1007
3660х1220
4038х1000
4044х1525
4,07
4,46
4,04
6,17
19
15
19
15
77,33
66,9
76,76
92,55
48
70
70
70
38 38х38 3660х1220
4038х1000
4044х1525
4,46
4,04
6,17
19
19
19
84,74
76,76
117,23
70
70
70
50 50х50 3660х1220 4,49 22 98,78 72


CONTACTS

Для удобства своих клиентов компания CPF-International имеет 2 офиса продаж
г. Минск – Республика Беларусь
г. Москва – Российская Федерация
Наша компания всегда работает над расширением дилерской сети и открыта для обсуждений сотрудничества.

г. Минск

+375293083947; +375291543339

г. Москва

+79163680508

Офис - г.Минск
Производство - г.Столбы